Oil palm is the most economically valuable oil-producing plant in the world, It is widely cultivated in tropical Africa, Latin America, and Southeast Asia. Huatai Oil Machinery is a professional oil mill plant machine manufacturer. With more than 36 years of experience in the oil extraction and refinery field, We can provide turnkey palm oil processing plant solutions from plant layout design, machinery manufacturing, onsite debugging, and installation. Our palm fruit oil processing plant capacity ranges from 3tph to 120tph.
Complete palm oil production process in a large-scale palm oil factory. Fresh fruit bunches (FFB) of oil palm after the fruit is harvested, it is processed in a palm oil mill, where the FFB is sterilized, digested, and pressed to extract palm oil. The extracted oil is then clarified and sent to a crude palm oil refinery plant, or fractionation plant.
Palm Bunch Reception is the primary processing of a Crude Palm Oil Processing Machine. This loading ramp makes palm fruit unloading, cleaning, and storage platforms, adopting all hydraulic segmented discharge.
Using direct steam to process palm fruit, which can reduce activity of the enzyme,prevent the rancidity, ensure the good quality of the crude oil.
Threshing station uses strong vibration to make separation of palm fruit from palm bunches. Raw materials after sterilization are sent to bucket elevator through damp car, and elevated into threshing machine.
Destroy the palm fruit pulp cell under high-temperature conditions to make it easy to squeeze oil out. And then use mechanical pressing to get the crude oil out of palm fruit. The commonly used press machine is a double screw expeller.
Using hot water to reduce crude palm oil viscosity. Next using vibrating screen to remove some solids. Then the oil mixture is heated to 85-90°C and allowed to separate in the clarification tank.
The pressed cake(fiber & nut mixture) is transported to the fiber separation system for fiber&nut separating. The separated nut is sent to nut silo for temporary storage.
Henan Huatai Machinery provides solutions for complete palm oil production line and crude palm oil refining, including palm oil mill plant layout design, palm oil machinery manufacturing, palm oil press, palm oil refining plant debugging and installation.
The refinery process can be divided into Batch Refinery Plant, Semi-continuous Refinery Plant, and Continuous Refinery Plant. Batch type is the ideal choice for small-sized production (1-20TPD), while the middle-large size production line (20-50TPD), fully continuous refinery line(50-600TPD).
GET A QUOTECPO refining process (RBD)mainly includes four steps of degumming, deacidification, bleaching and deodorization.
The palm oil degumming and deacidification process uses a washing method to separate soap residual from mixing oil, providing preparation for the next step palm oil refinery machine.
The palm oil bleaching process is mainly used to remove oil pigment, residual soap, and metal ions during palm oil refining machine.
The palm oil deodorization process is composed of part of crude palm mill processing equipment. It plays an important part in improving oil quality after the crude palm oil process.
Palm oil fractionation plant (1-500tpd)
Heating section: In advance, the refined palm oil needs to be heated to about 60°C to turn the oil into a pure liquid state (crystallization).
Cooling (crystallization and crystal growth section): By adding cooling water, the palm oil is lowered to the specified temperature, so that the solid oil is precipitated as crystals.
Filtration section: The crystallized RBD palm oil is delivered to the membrane filter through a filtration pump. Membrane filters consist of filter plates, filter membranes, and gap plates.
If you want to raise the added value of palm oil products and increase enterprise economic benefit. A palm oil fractionation plant will be a good choice.
Henan Huatai palm oil fractionation plant adopts advanced crystallization equipment, filtration equipment, and accurate temperature auto-control software to separate palm olein and palm stearin which can get different melting-point fractionation products, including 18℃, 24℃, 32℃, etc.
Because palm nut shells are hard, if pressed directly without kernel and shell separation, the machine will wear very fast. So we need to palm kernel cracker and separator machine to crack and separate palm nuts more effectively. Just put the palm nuts in the palm nuts cracking and separating machine, then the kernel and shell will flow from two sides.
Palm kernel oil extraction machines include cleaning sieve, stones removal machine, magnetic selection machine, crushing machine, kernel shell separation machine, drying machine, frying machine, pressing machine, crude palm kernel oil filtration machine, and so on. Palm oil /palm kernel oil refining is based on different usage and requirements, utilizing the physical methods and chemical processes to get rid of the harmful impurities and needless substances in the crude palm oil/palm kernel oil, getting standard palm oil/palm kernel oil.
Huatai Palm Oil Mill Plant Machine Offers Complete Palm Oil Mill Plant Solutions. In addition, we also provide a professional technical team to design the whole palm oil mill plant and help customers maximize commercial profits by making the most use of the by-products produced during the process of palm oil manufacturing. We can provide a comprehensive and professional turnkey palm oil mill plant project.
Henan Huatai machinery has experienced engineers who can help customers design detailed palm oil production lines, provide installation services and guide the use of machines, truly achieve personalized services, and meet customers' all-around needs for palm oil processing. If you need any palm oil processing machines palm kernel oil processing machines, and palm oil refining machines please contact us.
Huatai oil machinery can provide a whole palm fruit/palm kernel oil mill plant production line for you, if you have a lot of palm fruit to process, you can contact with us. We can offer you a whole line of palm oil pretreatment equipment, palm oil extraction machines, and palm oil refinery machines, and build a palm oil turnkey project from A to Z for you. And we sell single machines too, palm fruit oil pressing machines, palm fruit crushing machines, palm fruit oil fraction machines and so on.
GET A QUOTECopyright @ Henan Huatai Cereals And Oils Machinery Co.,Ltd.
